Nanofluid/ultrasonic atomization micro-lubrication system development and application intelligent modeling method to improve the multiple quality characteristics of the micro-machining process research and optimal prediction model establishment
This technology's nanofluid/ultrasonic atomization micro-lubrication system is different from the general micro-lubrication technology that uses high-pressure air atomization. It is first to use cavitation characteristics to disperse a small amount of nanofluid into microscopic particles and effectively disperse the bonding and agglomeration of nanoparticles due to the Van der Waals force. The second stage of atomization is carried out through high-pressure air. The oil mist particles of the nanofluid can easily enter the micro-machining cutting area for cooling and lubrication.
This technology is the first in the world. It first uses cavitation to disperse the nanofluid. It then uses high-pressure air for the second stage of atomization. The liquid nanofluid can be converted into a gaseous state and can more easily enter the cutting area for cooling and lubrication. The detailed design of the ultrasonic atomization system has a special spacer film and a double container to avoid the deposition of nanoparticles, which reduces the efficiency of nanofluids. Combining this technology with a variety of intelligent modeling methods can effectively greatly improve the quality and benefit of various processes.
This technical team developed a series of nanofluid micro-lubrication equipment. After years of R&D and improvement and actual verification with several cooperative manufacturers through cooperation plans, it can greatly increase the demand for green manufacturing technology in micromachining. The research and development results have a substantial effect in reducing the environmental pollution in the industry in terms of green technology to reduce environmental pollution, a large amount of cutting waste liquid recycling and energy consumption, machine tool cutting fluid pump energy consumption has a significant reduction, and also has a substantial contribution to the development and improvement of industrial technology.
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Name:Wei-Tai Huang
Phone:0937332661
Address:1, Shuefu Road, Neipu, Pingtung 91201, TAIWAN
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